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Business Email enquiry@xdpackaging.com
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Hotline +86 135 3401 0101
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Factory Address Xinfa Group Industrial Building, Gushu 1st Road, Shenzhen
Custom Packaging Manufacturing Services & Structural Design
Our custom packaging manufacturing services combine structural engineering, dieline development, prototyping, and production for branded paper boxes. From our 9,288 m² facility, our 6-person R&D team develops magnetic, drawer, lid-and-base, folding, and gift boxes, while 31 machines and 14 quality-control stages support repeatable results for wholesale buyers.
Verified Factory Strength for Scalable Packaging
Our 9,288 m² facility combines 93 employees, 31 machines across 14 equipment types, a six-person R&D team, four awarded patents, and independently verified manufacturing credentials—giving B2B buyers a dependable foundation for scalable custom packaging production.

Our 9,288 m² facility brings together 93 employees and 14 years of export experience, providing a stable manufacturing base for global packaging programs.

Our 31 machines span 14 equipment types for forming, die-cutting, laminating, hot stamping, gluing, finishing, and reliable, repeatable volume production.

Our six-person R&D team supports structural development, samples, and design-based manufacturing, backed by four awarded packaging design patents to date.

Our FSC Chain of Custody, listed ISO 9001 system, and current TÜV Rheinland supplier verification support responsible, auditable global sourcing at scale.
Custom Paper Packaging Specifications & Ordering Guide
Compare our verified packaging formats, customization options, 5–7-day prototype lead time, typical 500-unit MOQ, finishing processes, production equipment, quality controls, and FSC-certified sourcing. Use these specifications to align your product, artwork, material, volume, and testing requirements before requesting a custom manufacturing quote.
| Technical Parameter | Verified Capability | Customization Options | Order Guidance | Quality Verification |
|---|---|---|---|---|
| Packaging Formats | Gift boxes, magnetic boxes, drawer boxes, lid-and-base boxes and folding boxes | Structure, dimensions, color, graphics, logo, label and material | Typical orders start at 500 units | Design-based and sample-based customization |
| Customization Scope | Logo, label, packaging structure, color, size, graphics and material | Full customization or development from an existing reference sample | Specification confirmed before quotation | Graphic processing and custom-on-demand review |
| Prototype Lead Time | Typically 5–7 days, depending on product complexity | Sample specifications tailored to the proposed box | A nominal fee may apply and may be refundable with a confirmed order | Customer sample review before mass-production confirmation |
| Typical MOQ | From 500 units; the final MOQ depends on the box structure and specification | Quantity aligned to format, material and finishing requirements | Tiered pricing is available for larger orders | Final specification recorded with the quotation |
| Finishing Processes | Film lamination, hot stamping, die-cutting, V-grooving, gluing, vision locating and box forming | Finish combinations selected around visual and structural requirements | Pricing depends on process count and order volume | In-line inspection is supported by 2 inspection machines |
| Production Equipment | 31 machines across 14 key equipment types | Automatic processing plus handmade assembly where required | Production planning confirmed after sample approval | TÜV Rheinland on-site verified supplier |
| Quality Resources | 7 QC inspectors, 14 QC stages and 6 types of testing equipment | Partial third-party testing is available | State required testing when requesting a quote | Compression, ink, climate and fracture-strength test resources |
| Responsible Paper Sourcing | FSC 100%, FSC Mix and FSC Recycled paper and paperboard within our certificate scope | FSC material category selected to suit the approved project | Confirm material availability and claim requirements at quotation | FSC certificate SGSHK-COC-332603, issued by SGS |
End-to-End Custom Packaging Design & Manufacturing
From packaging structural engineering and design-based customization to 5–7-day prototyping and scalable production, we manage the complete development process. Our 6-person R&D team and 31-machine production base help B2B buyers turn product requirements into practical, brand-ready packaging with fewer handoffs and a clear path to volume manufacturing.
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Our 6-person R&D team turns product requirements into practical Custom Box Structural Design concepts. Three engineers hold bachelor’s degrees and three hold associate degrees.
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We tailor structure, size, material, graphics, color, logo and labels, connecting Packaging Dieline Design decisions with our converting process.
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We provide samples on request, typically within 5–7 days depending on complexity, so your team can review presentation, fit and assembly before production.
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Our 31-machine production base supports automatic box processing, die-cutting, hot stamping, lamination, window pasting, V-grooving, gluing and forming.
Controlled from Design to Packaging
We follow a documented production flow from film lamination and hot stamping through die-cutting, V-grooving, gluing, forming, assembly, QC, and packing.
Our equipment supports accurate die-cutting, vision locating, automatic forming, and controlled gluing for repeatable paper-box structures.
We combine automated production with skilled hand assembly, followed by quality inspection and secure packing before shipment.
Quality Verified at Every Stage
Our seven dedicated QC inspectors monitor materials, in-process production, finished boxes, and final shipment across 14 documented quality-control stages.
We use in-line inspection, compression, ink, temperature and humidity, fracture-strength, and measuring equipment to evaluate packaging quality.
Our quality resources include two in-line inspection machines and partial third-party testing, supported by TÜV Rheinland on-site supplier verification.
Structural Design & Engineering
We transform product requirements into production-ready packaging through structural analysis, CAD dielines, material optimization, prototyping, validation, and design-for-manufacturing support.
Product Requirements & Risk Analysis
We begin with your product dimensions, weight, fragility, orientation, sales channel, packing method, and distribution risks. Inputs define the protection target, user experience, cost limits, and manufacturing constraints, giving every structural decision a documented engineering basis from launch.
Structural Concept Engineering
We translate the brief into useful box concepts, evaluating opening sequence, load paths, panel geometry, closures, stacking, product access, and packing efficiency. We compare alternative structures early so your team can balance protection, presentation, material use, assembly time, and unit cost.
CAD Dieline Development
We convert the box concept into an accurate, production-ready dieline with defined cut, crease, glue, perforation, bleed, and safe-area references. Panel dimensions and folding relationships are checked before artwork placement, tooling, sampling, and manufacture to reduce avoidable revision cycles.
Material & Insert Optimization
We match paperboard, corrugated grades, wrapped board, and insert materials to product weight, sensitivity, presentation aims, and distribution demands. Inserts, partitions, and retention features are engineered to control movement while limiting unnecessary material, volume, and packing complexity.
Prototype & Fit Validation
We produce a box prototype to evaluate product fit, closure performance, assembly sequence, opening experience, stability, and visual proportions. Results are documented and used to refine the structure before tooling and volume production, reducing the risk of fit issues, damage, waste, and rework.
Design for Manufacturing
We prepare the final structure for production by aligning CAD dielines, tolerances, grain direction, tooling, finishing, gluing, forming, hand assembly, and packing requirements. This handoff connects design intent with factory capability, helping control quality, lead time, and total cost at scale.
What information is needed to create a custom packaging structure?
Send us your product dimensions, weight, orientation, fragility, photos or a physical sample, target quantity, destination, packing method, material preferences and artwork requirements. We use these inputs to recommend a structure and prepare an accurate quotation.
What is the difference between a packaging dieline and structural design?
A dieline is the flat production drawing for cuts, folds, glue areas and artwork placement. Structural design is the wider engineering process we use to define the box format, dimensions, material, closure, insert and assembly method.
Can you make a prototype before mass production?
Yes. We provide samples on request. Our typical sample lead time is 5–7 days, depending on complexity. A nominal sample fee may apply and may be refundable after a confirmed order.
What is your minimum order quantity for custom packaging?
Our MOQ varies by structure and specification but typically starts at 500 units. We offer tiered pricing for larger orders and confirm the applicable minimum with each quotation.
How long does custom packaging production take?
Our typical production lead time is 20–30 days after the structure, artwork, materials, and sample are approved. The final schedule depends on order volume, box complexity, finishing processes, and material availability. We confirm the production timeline with your quotation and coordinate shipment tracking after manufacturing is complete.
What types of custom paper boxes can you manufacture?
We manufacture gift boxes, magnetic closure boxes, drawer boxes, lid-and-base boxes, and folding boxes. Each format can be customized around your product dimensions, presentation requirements, packing method, materials, colors, graphics, labels, logo, and insert specifications.
Can you develop packaging from an existing sample?
Yes. We support sample-based customization, graphic processing, and custom-on-demand development. Send us your existing box, photographs, measurements, or current artwork, and our engineering team can assess the structure and recommend adjustments for sizing, materials, inserts, assembly, finishing, and production.
Can you help optimize the packaging structure and materials?
Yes. Our six-person R&D team evaluates product weight, fragility, orientation, fit, opening sequence, material use, insert requirements, and packing efficiency. We can compare structural options before prototyping to help balance product protection, brand presentation, assembly time, shipping volume, and manufacturing cost.
How do you inspect packaging quality before shipment?
We manage quality through three main phases: incoming-material inspection, in-process inspection, and final shipment inspection. These phases are supported by seven QC inspectors, 14 documented quality-control checkpoints, and six types of testing equipment. Approved samples and project specifications provide the reference for production inspection.
What certifications and third-party verification do you have?
We hold FSC Chain of Custody certificate SGSHK-COC-332603, issued by SGS and valid through December 14, 2030. Our company profile also lists ISO 9001 certification. TÜV Rheinland completed an on-site supplier assessment under report 477146279_P+T, which is valid through October 29, 2026.
Frequently Asked Questions
Find clear answers about how we handle custom packaging structural design, production-ready dielines, 5–7-day samples, a typical 500-unit MOQ, 20–30-day production, quality control, and certified paper sourcing.
